Productivity & Security

 

The Alltech Group provides solutions tailored to your business needs that: Reinforces security, Improves productivity, Reduce operating costs.

 

Learn more through our various chronic:


 

Are you ready for the next snow storm?

 

The safer way to plow!

The use of a laser guidance system allows you to know where the right wing of the snow plow will pass. The driver of the vehicle only has to follow the spot of the laser projected on the road. It allows a better evaluation of the distances by the operator especially in bad weather.

 

Snow removal convoy, February 2018, Taschereau Boulevard, Brossard, Qc, Canada

 

Part 1 

 

 

Part 2 

 

 

 

To learn more about LASERLINE laser guidance:

 

 

Are you ready for the construction season?

 

Range limiting device, because that is the regulation! 

Many organizations, notably Hydro Québec and the CNESST require that construction equipment must be equipped with a range limiting device that blocks the system to avoid contact with electrical wires and any environmental obstacles. You thus have to conform to the « Safety code for construction ». 

 

What is a range limiting device?

The range limiting device is a safety device and assistance for equipment operators. It is a monitoring device which supplies the operator precise indication on the positioning of the machine in respect to environmental obstacles which will protect the operator. It therefore limits the risk of the machine to come into contact with environmental obstacles (Electrical wires, walls, ceilings, etc.).

 

For more infomation about MEGA range limiting device: 

 

Because simplicity + reliability = Security 

In order to comply with the law, does not mean it needs to be a complicated task. The MEGA range limiting device is simple and easy to program. The Alltech Group recommends the 600 series for all excavation jobs.

The range limiting device MEGA 6000 is designed to program a height limit and a rotation limit (left, right). It is also possible to program multiple limits (optional) and to indicate the depth of the bucket (optional). The range limiting device series model 6000 was conceived for a use on many types of machines. It can be installed on all makes and models of equipment.

 

It adapts too many types of installations;

  • Excavator
  • Mini-excavator
  • Backhoe
  • Wheeled excavator
  • Excavator double –boom

 

The range limiting device is an indispensable tool for your security while operating an excavator below electrical wires.

 

Yes, it’s the law, but above all it is for your security!

Contact your representative for further information

 

Protection against flat tires - Mining equipment

 

Function & Use

 

A heavy-duty tire sealant. OKO prevents punctures and stops tire deflations as you drive. OKO seals the hole in the tread area the moment the puncture happens. Designed for use in the harshest off-road environments.

 

"Lasts the legal life of the tire."

 

OKO Mining Xtra heavy duty is an essential aid to operators of vehicles that suffer the very harshest off-road terrain.

  • The strongest tire sealant yet produced
  • Designed for Mines, Quarries and rough Construction & Waste Management sites
  • Permanently seals multiple holes up to 20mm+: conditions tires and extends tire life
  • For Extra Heavy-Duty requirements
  • Often eliminates the need for Solid Fill in tires
  • Up to 80 km/hr: 50 mph
  • 25 litre drum & durable pump

 

Characteristics

 

An aqueous glycol based solution comprising specially treated constituents of the highest grade, environmentally friendly rust inhibitors for anticorrosion purposes, adhesion agents, gums and preservatives, held in suspension to provide a carefully engineered matrix.

  • Non Corrosive - Non Flammable - Non Hazardous - No adverse affect upon tires or wheel rims.
  • Product - Natural Off White colour. Viscous. Low Odour
  • Quantity - Refer to bottle, drum label, charts or contact your representative

 

  

How does OKO work?

As Simple as 1-2-3

  

 

 

 

 

Ask the right questions in order to have the lubrication system that meet your needs.

Understanding the benefits of the automatic lubrication system (PART 2).

 

The "PART 1", was mainly about the benefits of using a lubrication system. In this second part, we will rather analyze the purchasing process and focus on the essential questions to ask in order to obtain the system that meets you.

 

 

Let's start by asking ourselves the question: What is an automatic lubrication system?

 

The automatic lubrication system generally consists of five main components:

 

  • Controller/timer – activates the system. 
  • Pump and reservoir – stores and supplies the lubricant to the system.
  • Supply line - the line (generally of 3x thickness of polyurethane) in which the lubricant is transferred from the pump to the distribution valves.
  • Distribution valves - component that measures/distributes the lubricant to the lubrication points.
  • Supply lines – lines that are linked to the distribution valves to the lubrication points (generally in steel, polyurethane or polyamide).

 

Operation starts once the controller/timer sends a signal to the pump to start a lubrication cycle. The pump automatically delivers lubricant through the intermediate supply line to the distribution valves which measures and distributes a predetermined amount via a secondary supply line to the lubrication points. 

 

 

Purchasing a system:

 

When purchasing a system, make sure to ask the right questions, in order to have the system that meet your needs

 

The first thing you need to know is that there exists different principals of function in which the automatic lubrication systems are designed. The two most common used on mobile equipment is progressive and parallel.

For a progressive system, a pump delivers grease to the greasing points via progressive distribution valves. The grease flows through a primary distribution valve which redirects towards secondary valves and finally through supply lines towards the lubrication points. The nature of the system is that if a line/a bearing does not take grease, the whole system stops and there are (in a system that is designed properly) a visual indication that there is a problem. This permits the operator to inform the foreman that there is a problem. 

 

For a parallel system, the grease is pumped through single supply line towards many injectors. The injectors operate simultaneously but are independent from one to the other. Each injector serves as a greasing point and can be adjusted to supply the precise quantity of grease or oil. On a parallel system, the only pressure observed is on the main line so if there is a supply line or bearing that is not taking grease, the rest of the system will continue to function normally, but the bearings that do not receive grease will be damaged in the long term if the operator does not resolve the problem.

 

 

Once you decided on the type of system you want, here are other questions you could ask: 

 

1. Does the pump consist of a high pressure grease filter for filling?

The filter prevents contaminants to enter the pump that could cause breakdowns, replacements parts and labor costs. This option is not standard – It needs to be requested. This type of filling option is done via the base by a barrel pump.

 

2. Does the system have a pressure gauge (electric pressure switch)?

A gauge permits the surveillance of the pressure in the system. It is always a standard option.

 

3. Does the system have a low level sensor?

This device sends a signal to the operator when the reservoir is empty, it also prevents to the pump to send air in the supply lines that can create many problems and a service call. This Is an option and needs to be requested.

 

4. Are the distribution valves equipped with grease nipples to permit greasing manually in case of an automatic lubrication system breakdown?

The fact of having a grease nipple on every distribution valve permits to easily lubricate manually, the verification of the system in manual and to bleed the system when necessary. When there is a service call on a system not equipped with grease nipples on the distribution valves, the lines have to be disconnected to perform numerous tasks which increases tremendously the labor costs.

On a parallel type of system, the injectors function independently from one another and the pressure is only controlled on the main line which means there is no indication (related to pressure) on each secondary supply line or bearing that does not receive grease, the only visual indication of the level of grease missing to a point is dependent of the operator.

 

5. Does the system require a special grease?

The system generally used for on road vehicles has a maximum low pressure switch with a pipe/tube of a small diameter and can only push the grease of grade 000 to 0 (honey like consistency).If the temperatures drop to -10C, The ‘’0’’ type grease becomes too difficult to pump and a thinner grease needs to be used. In warmer climates, less thick grease will drain, causing potential damages to the bearings and environmental problems. Systems with higher maximal pressure function’s (Progressive) take type 000 and EP2 grease. In addition some manufacturers require that you use a moly grease to ensure the operation. Others have no restrictions on the make and type of grease, which permits you to use your standard grease and considerably reduces stock and costs.

 

6. Is the system equipped with reusable fittings and not a pressed hydraulic hose?

This type of fitting permits for a quick repair, wherever the machine is located. It consists of having stock of fittings and hoses on hand in order to repair quickly.

 

7. Are they compression fittings on the lubrication points?

Many systems during installations use ‘’push-lock’’ fittings. This type of fitting costs less and is commonly used in pneumatic. It does not do the job on hydraulic, in the long term it will leak and will have to be replaced A compression fitting once installed could be good for the entire lifespan of the machine unless it’s damaged or ripped off.

 

In conclusion 

 

Successful businesses are constantly seeking new solutions and technologies to reduce costs, minimizing down time and maximizing productivity. Could automatic lubrication be a solution? 

 

An automatic lubrication system is an important tool to reduce direct and indirect costs resulting from improper greasing but you had to know how it functions and what are the available types of systems and which type would better meet your company’s needs. When purchasing an automatic lubrication system, ask the questions that were written in this article and you will obtain a tool which will maintain your machine, reduce costs and increase productivity with the years to come.

 

Laser guidance for snow removal truck

 

The laser spot impacts on the road/snow surface ahead of the truck and shows the driver where the wing plow trailing edge will be.

 

The laser reference spot is on the road and in the driver’s normal field of view. Driving conditions using the laser; the worse it gets, the better it works!

 

 

Components and features of the System:

 

 

 

 

Main Housing :

Weatherproof, containing optic plate mounting platform, microprocessor electronics, laser, laser mounting assembly, laser driver board, automatic cooling and heating system, front window is automatically heated to reduce or eliminate icing.

 

Pneumatic Air Blast Module:

Removes snow build up from laser exit window with automatic air blast every 5 seconds.

 

Control Panel in Cab

Allows the operator to turn the laser on and off as well as the deicing and automatic air blast functions.

 

20 Feet of Interconnect Cable:

With waterproof mil spec in-line connector mounted between the laser main housing and the control panel mounted in the cab.

 

15 Feet of 12 or 24V DC Cable:

Running from control box for connection to vehicle’s 12 or 24V DC power.

 

 


 

 

Laserline - The safer way to plow!

 

 

 

 

For more information about LASERLINE